Marine

The sustained concentration in shipbuilding resulted in establishing very large shipyards acting internationally. Apart from that there are highly specialized suppliers for individual markets such as work boats, leisure boats and yachts.

Freight rates, international trade and the oil price are central parameters for the economic situation of the overall industry which has a significant influence on the global exchange of raw materials, energy sources and industrial goods. Since the international exchange of goods grows continuously the medium- and long-term prospects are positive. In addition the tourism market with its cruise liners contributes to the situation.

The trend in ship propulsion are highly efficient, e. g. energy-saving and low-emission drives.

KTR provide the leading suppliers in the marine business with a wide portfolio of couplings, electromechanic and hydraulic brakes, shaft connections, coolers and hydraulic components. These components are used in the main and auxiliary drives of freight, passenger and work boats as well as hoists, crane systems and pumps on board. They contribute significantly to efficiency and a long service life of the respective drive systems. This applies in particular to new concepts such as bow thrusters, yaw drives and waterjet propulsion.

The components distributed by our business unit „Marine“ were generally developed for harsh conditions at sea (24/7 use, salt water, vibrations, limited service options). They are certified in accordance with the specifications of the relevant inspection companies like ABS, Bureau Veritas, DNV GL, ClassNK and Ghost. The portfolio furthermore includes customized developments such as the torsionally rigid RADEX-N couplings for the positioning drives of the beams of the world’s largest work boat, the Pioneering Spirit.



Our product range for Marine Industry

0 - 35,000 Nm

ROTEX® Standard

The original - renowned industrial standard

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30 - 280,000 Nm

RADEX®-N NANA1(NANA2)

Three-part coupling type with spacer radially mountable

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0.5 - 12.000 Nm

RUFLEX® Standard

Without driving component, versatile

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Size 160 - 800

Bellhousing made of aluminium

Circular and rectangular type on the pump side

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Accessories

Filler necks and oil level sight glasses

Visual monitoring of level / filling of oil tank

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930 - 135,000 Nm

GEARex® FA

One-piece sleeve acc. to AGMA standard

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3 - 3,100 Nm

KTR-SI Compact FT

Load-separating safety coupling as a flange type

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5 - 3,000 Nm

KTR-SI FRA flange type FT

Overload coupling as a flange type

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800 - 60,000 Nm (and above)

KTR-SI FRE flange type

Idle rotation overload coupling with flange type

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2.5 - 8,200 Nm

KTR-SI type FT, KT, LT

For customized specifications

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up to 104,000 Nm

KTR-STOP NBS

Hubs with brake disks for combining with our brakes

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Clamping forces up to 16.5 kN

KTR-STOP® XS-A-F

Service brake for low torque side

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0 - 350 kW cooling capacity, 0 - 750 l/min oil volume flow

OAC

High-performance cooling for stationary and mobile hydraulics

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13 to 2,000 litres

Oil sump pans

Oil sump pans for collecting oil losses and leakages

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0 - 67,000 Nm

POLY-NORM® AR

Low-priced standard version

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130 - 280,000 Nm

RIGIFLEX®-N

Steel laminae coupling in accordance with API 610 and optionally API 671

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6 - 400 Nm

SYNTEX® flange type

Safety coupling as a flange type

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2 - 550 Nm

SYNTEX® NC flange type

Safety clutch in flange type

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10 - 100 litres

Aluminium tank BAK

Stackable with and without oil collecting groove

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Clamping forces up to 50 kN per pad

EMB-STOP S-A-xx-F Lever

For low and average performance ranges

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up to 12 kN per pad

EMB-STOP XS-P-xx-F

electric, passive disk brake - small force range

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up to 15 kN

KTR-STOP® XS-xx-F

Operating brake for low-torque side

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Switching temperatures 45 °C - 70 °C

OTV - oil temperature control valve

For monitoring/controlling the temperatures of different liquids in vehicles, machines and gearboxes.

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Heating power 400 W - 4,900 W

Tank heater EHP

Cartridge heater for heating of oils

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Customized solution

MMC hydraulic cooler

For hydraulic oil, gear oil, lubricating oil, engine oil and water glycol

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1 to 150 kW cooling power

Oil/water cooler PHE

Plate heat exchanger with soldered plates made of stainless steel

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320 - 280,000 Nm

RADEX®-N NANA 3 (API 610)

Three-part coupling type acc. to API 610 with radially mountable spacer

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Size 200 - 800

Bellhousing (cast iron) PG

Circular and rectangular type on the motor side

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Clamping forces up to 125 kN per pad

EMB-STOP M-A-xxx-F Lever

For the average performace range

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up to 50 kN per pad

EMB-STOP S-P-xx-F

electric, passive disk brake - medium force range

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930 - 135,000 Nm

GEARex® FB

Both hubs are turned outside. One-piece sleeve acc. to AGMA standard

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Overload protection up to 3,100 Nm

KTR-SI Compact with backlash-free ROTEX® GS

Load-separating safety coupling with backlash-free ROTEX® GS

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5 - 3,000 Nm

KTR-SI FRA with POLY-NORM®

Overload coupling with torsionally flexible POLY-NORM®

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800 - 60,000 Nm (and above)

KTR-SI FRE with ROTEX®

Idle rotation overload coupling in combination with ROTEX

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0.5 - 8,200 Nm

KTR-SI with ROTEX®

With torsionally flexible ROTEX® elastomer coupling

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Clamping forces up to 55 kN

KTR-STOP® S-A-F

Service brake or safety brake

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up to 80 kN

KTR-STOP® S-xx-F

Operating brake or safety brake

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0 - 600 kW cooling capacity

Oil/water cooler TAK/TP

Bundle of pipes heat exchanger: bundles of pipes are replaceable

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2 - 110 kW cooling capacity, 5 - 170 l/min oil volume flow

OPC

Bypass flow cooling with integrated pump

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90 - 2,400 Nm

RIGIFLEX®-N A-H

Steel laminae coupling in a half shell design according to API 610 and optionally API 671

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0 - 12,500 Nm

ROTEX® for taper clamping sleeve

Can be combined with taper clamping sleeves

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0.5 - 1,600 Nm

RUFLEX® with sprocket

With integrated sprocket acc. to DIN or ANSI

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40 to 400 litres

Steel tank BSK

Optimised price, features similar to a DIN tank

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6 - 400 Nm

SYNTEX® with sprocket

Safety coupling with sprocket acc. to DIN or ANSI

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2 - 550 Nm

SYNTEX®-NC with ROTEX GS

Safety clutch with backlash-free servo-clutch

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Heating power 380 W - 2,300 W

Tank heater EH

Inserted heater for heating of oils

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up to 180 kN

KTR-STOP® M-xxx-F

Stop brake, operating brake or safety brake

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Clamping forces up to 15 kN per pad

EMB-STOP XS-A-xx-F

Brake for low performance ranges

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Ø150 - Ø350 mm, 650 - 4,100 N

Damping ring D

Noise reduction with high strength at the same time

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Sizes 160 - 800

Damping rings DT/DTV

For structure-borne noise separation of the motor-pump-unit

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Up to size 315S

Damping rods

Structure-borne noise separation with horizontal mounting

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size 160 - 350

Foot flanges PTFL

Compact and space-saving mounting

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Size 200 - 660

Foot flanges PTFS

Available made of aluminium or nodular iron

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Size ZO160 - ZO350

Mounting flanges ZO and gaskets

Facilitates disassembly of a motor-pump-unit

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930 - 620,000 Nm

GEARex® DR

Single-cardanic type with split sleeve

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0 - 1,175 Nm

ROTEX® SP ZS-DKM-C

Fail-safe and maintenance-free in potentially explosive atmospheres

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Sizes 80 - 130

Elastic flanges

Structure-borne noise separation of pressure and suction lines

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0 - 35,000 Nm

ROTEX® AFN-SB special

With brake disk, radially mountable/dismountable

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0 - 12,500 Nm

ROTEX® ZS-DKM-H

drop-out center design coupling, radial assembly/disassembly

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0 - 3,600 Nm

ROTEX® DKM

Double-cardanic coupling for larger radial displacements

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0 - 35,000 Nm

ROTEX® CF

Flange type for heavy engineering

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0 - 35,000 Nm

ROTEX® CFN

Double flange type for heavy engineering

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0 - 35,000 Nm

ROTEX® DF

Flange connection on both sides for heavy engineering

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0 - 35,000 Nm

ROTEX® DFN

Flange connection on both sides, screwing of driving and driven side

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0 - 1,920 Nm

ROTEX® ZR

For bridging large shaft distances

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9,400 - 430,000 Nm

REVOLEX® KX-D made of cast iron

Low-cost standard type

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up to 160 kN per pad

EMB-STOP M-P-xx-F

electric, passive safety brake - high braking forces

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One system: stop, block, turn

EMB-STOP SBT

For ship propulsions up to 25 MW per propeller shaft

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930 - 620,000 Nm

GEARex® DH

Type for large shaft distance dimensions with sleeve as cover design

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Shifting temperature -40 °C to +150 °C

Industrial controller

For monitoring and controlling the temperatures of liquids

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4,300 - 1,350,000 Nm

REVOLEX® KX-D made of steel

For customized special dimensions

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9,400 - 98,000 Nm

REVOLEX® KX-D SB

Flexible pin & bush coupling with brake disk REVOLEX® KX-D SB | KTR

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9,400 - 265,000 Nm

REVOLEX® KX-D with clamping set KTR 650

Type with clamping set, frictionally engaged torque transmission

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Customized solution

MMC engine system coolers

Heat exchangers for mobile machinery

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Lengths 26, 127 and 254 mm

Oil level indicator

For visual monitoring of the level

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Size 140 - 1200

Bellhousing PSG

Bellhousing made of steel for special demands

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-20 °C to +80 °C

Electronic level temperature switch NVT-E

Electrical monitoring of level and temperature

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Clamping forces up to 375 kN

EMB-STOP L-A-xxx-F Lever

For high performance ranges

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930 - 135,000 Nm

GEARex® FAB

Mounting position of hubs is different. One-piece sleeve acc. to AGMA standard

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Clamping forces up to 130 kN

KTR-STOP® M-A-F

Holding brake or service brake

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Customized solutions

MMC compressor cooler

Compressor cooler (Mobile Machinery Cooler)

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Cooling capacity up to 5.5 kW Volume flow up to 80 l/min

PIK

Bellhousing with integrated oil/air cooler PIK

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0 - 67,000

POLY-NORM® ADR

Elastomer ring can be replaced when installed

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0 - 13,400 Nm

POLY-NORM® ADR-BTA

Shaft coupling with brake drum

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30 - 9,900 Nm

RADEX®-N NNZ

Three-part and short design, not radially mountable.

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0 - 4,500 Nm

ROTEX® clamping ring hubs

For frictionally engaged shaft-hub-connections

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0.5 - 1,600 Nm

RUFLEX® max.

For larger driving components by widened bearing

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63 to 2,000 litres

Steel tank BNK

Manufacture of tanks (steel tanks) acc. to DIN 24339

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6 - 400 Nm

SYNTEX® with toothed belt pulley

Safety coupling with toothed belt pulley

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2 - 550 Nm

SYNTEX®-NC with TOOLFLEX

Safety clutch with torsionally rigid metal bellows clutch

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Heating power 250 W - 1,000 W

Tank heater TEHM

Tank heater with magnetic clamp for heating of oils

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3,500 - 2,750,000 Nm

GEARex® DA

Sleeve with cover design for easy assembly resp. inspection of spline

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Clamping forces up to 600 kN

KTR-STOP® XL-xxx-F

Stop brake for high-torque side

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300 - 10,000 Nm

POLY-NORM® ADR-SB

Shaft coupling with brake disk, radial disassembly possible

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30 - 280,000 Nm

RADEX®-N NN

Two-part type without spacer compensating for axial and angular displacements.

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0 - 4,500 Nm

ROTEX® clamping hubs

For spline bores acc. to DIN and SAE

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0.5 - 12,000 Nm

RUFLEX® with ROTEX

With torsionally flexible jaw coupling

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12 - 300 litres

Steel tank BEK

Simple and low-priced tanks made of steel

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6 - 400 Nm

SYNTEX® with backlash-free ROTEX® GS

Safety coupling with backlash-free servo coupling

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Bimetal temperature switch

Temperature switch TSC

Switching temperatures: 40 °C, 50 °C 60 °C, 70 °C and 80 °C

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Clamping forces up to 50 kN per pad

EMB-STOP S-A-xx-F

Compact design compared to Lever

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3,500 - 2,750,000 Nm

GEARex® DB

Both hubs are turned outside. Sleeve with cover design

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up to 1,400 kN

KTR-STOP® XXL-xxxx-F

Stop brake for mill applications

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1,300 - 9,900 Nm

RADEX®-N Composite

Laminae coupling with spacer made of carbon fibre (CFRP)

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0 - 35,000 Nm

ROTEX® AFN

Double flange type for heavy engineering

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0.5 - 400 Nm

RUFLEX® with BoWex®

With torsionally stiff curved-tooth gear coupling

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3,500 - 2,750,000 Nm

GEARex® DAB

Each one hub is turned outside resp. inside. Sleeve with cover design.

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0 - 13,400 Nm

POLY-NORM® ADR-SBA

Shaft coupling with brake disk

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0 - 2,900 Nm

POLY-NORM® AZR standard drop-out center design coupling

With standard drop-out center design parts for large shaft distances

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30 - 280,000 Nm

RADEX®-N NANA 4

Type with customised shaft distance dimensions (DBSE)

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0 - 35,000 Nm

ROTEX® BFN

Flange type for heavy engineering

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930 - 620,000 Nm

GEARex® FH

Type for large shaft distance dimensions. Standard AGMA sleeve

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30 - 280,000 Nm

RADEX®-N NNW

Double-cardanic series with customised spacers

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0 - 12,500 Nm

ROTEX® AH

Radial assembly/disassembly via four screws only

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30 - 9,900 Nm

RADEX®-N NENE

Double-cardanic standard series with short shaft distance dimension

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0 - 4,500 Nm

ROTEX® SH

SPLIT hubs - radial assembly/disassembly via four screws

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930 - 620,000 Nm

GEARex® FR

Single-cardanic type with standard AGMA sleeve

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0 - 1,175 Nm

ROTEX® SP GN and EN

Fail-safe and maintenance-free in potentially explosive atmospheres

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References

Torsionally flexible jaw couplings of the ROTEX series for torques up to 35,000 Nm as well as flexible pin & bush couplings of the series REVOLEX KX-D or torques up to 98,000 Nm are used­ as a...

Examples of use

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KTR Ident

KTR Ident is our solution to the ever-increasing customer requirements regarding "product documentation" and "traceability".

KTR Ident collects all product-relevant data during the entire value-added process, prepares it in detail and issues it automatically - including all required documents such as certificates, test certificates etc.

KTR Ident identifies, documents and enables the traceability of product specifics, materials as well as manufacturing and assembly processes.

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