Drive via POLY-NORM® AR (outer wheel drive)
Smooth start-up of machines (e. g. conveyors)
Avoids over exertion of engines during the acceleration of large masses
Reduced power consumption with eased and shortened engine start-up
Protection of machines (input and output) in case of overload and blockades
Maintenance-free torque transmission
Vibration-reducing features due to oil as operating medium
Easy torque regulation via oil filling level
Torsionally flexible coupling combination (vibration-reducing)
Axial plug-in coupling connection
The ALFA K-S-RM-AR is a fluid coupling combined with a POLY-NORM AR. The POLY-NORM AR and the mounted outer shell is the drive. The output is conducted via the inside paddle wheel with hollow shaft. The fluid coupling can be designed without or with a small or large delay chamber in order to guarantee a smooth start-up. Please find further information about the POLY-NORM AR here.
• Good heat dissipation, mainly during the start-up phase, recommendable for frequent or long starting processes
• Easier oil setting, the outer shell can be turned without moving the drive or driven machine
• Type “MS“: Weight load of the fluid coupling is exerted on the engine shaft, not on the gear shaft
• Type “MS“: In combination with a fan on the output side, the distance between fluid coupling and fan is quite big, i.e. the heat dissipation of the fluid coupling has only a small impact on the fan
The fluid coupling consists of a limited amount of main components. The two-part outer aluminium shell with integrated paddle wheel is the drive. On the driven side, the output is achieved via the inside paddle wheel in combination with the hollow shaft. One radial and one needle bearing ensure the bearing assembly while shaft seals ensure the seal against external influences. Standard design is the fluid coupling with a fusible safety plug (145°C - red) as well as an oil filler plug.
The function of the fluid coupling is based on the Föttinger principle.
Regarding the outer wheel drive, the outer shell works as a pump and the inside paddle wheel with the hollow shaft works as a turbine. The power provided by the engine generates a rotational flow of fluid via the outer shell with paddle wheel. This flow energy, in turn, gradually causes the inside paddle wheel to turn, thus transferring the mechanical energy to the driven side. Between input and output there occurs a slippage of 2-6%.
The fluid coupling type K can be extended by a small (SCF) or a large (DCF) delay chamber. Type K-CA has a large delay chamber and an additional chamber at the outside diameter. The start-up torque is reduced and the start-up time is extended, so that a smooth start-up is guaranteed. The following start-up factors can be implemented with the different delay chambers: • ALFA K (without delay chamber): start-up factor 1.8-2.0
• ALFA K-SCF (with a small delay chamber): start-up factor 1.5-1.8
• ALFA K-DCF (with a large delay chamber): start-up factor 1.2-2.5
• ALFA K-CA (with a large delay chamber and additional chamber): start-up factor 1.0-1.2
To monitor temperature and speed several accessories are provided to complete the fusible safety plug.
Fusible safety plug (FP)
In case of overheating, the fusible link of the fusible safety plug melts allowing the oil to discharge and the torque transmission disabled.
The standard fluid coupling contains a fusible safety plug with a melting point of 145°C (red). Fusible safety plugs with the following temperatures are available: 96°C (blue); 120°C (white); 145°C (red); 180°C (green)
Fusible safety plug with pin (FTP)
To avoid oil leakage the use of a second fusible safety plug with pin is recommended, in addition to the standard fusible safety plug. This plug needs to be one temperature class lower than the standard screw. When reaching the trigger temperature of the fusible link of the pin, the plug is pushed out by a spring to actuate a mechanical switch which turns off the motor or triggers a signal. Fusible safety plugs with included pins are available with the following temperatures: 96°C (blue); 120°C (white); 145°C (red).
Contactless pulse generator (PM)
To avoid oil leakage, the use of a second temperature sensor is recommended, in addition to the standard fusible safety plug. The pulse generator needs to be one temperature class lower than the standard screw. When reaching the trigger temperature of the pulse generator it transmits the signal to the opposite sensor without any contact. This opposite sensor switches the motor off or triggers a signal. Pulse generators with the following temperatures are available: 100°C (blue); 120°C (white); 140°C (red); 160°C (yellow).
Mechanical temperature control (ET+FTP)
If the pin triggers the FTP because the temperature is exceeded, this actuates the mechanical switch installed. The motor is switched off or a signal is triggered.
Electronic speed control (SCD)
The electronic speed control can be installed as an additional coupling protection (for inner wheel drives). It compares the actual speed with the target speed. If the proportion is too high the motor switches off or a signal is triggered.
Contactless temperature and speed control (T09+PM)
If the temperature of the PM is achieved, it transmits a signal to the sensor, the motor switches off or a signal is triggered. In addition to the temperature control, a speed control is possible as well (only for inner wheel drives). The actual speed and the target speed are compared. If the difference is too big the motor switches off or a signal is triggered.